Ford
Fusion
93,392 MOT tests analysed. runs below the UK fleet average — here's where Fusions pass, fail, and end up on the retest sheet.
That's 10.4 points below the UK fleet average across our 1,984 tracked models — buyers should expect more first-time fails than the typical UK car.
Pass
67.1%
Pass-after-fix
7.5%
Fail
24.8%
Avg miles
89,452
Pass + Pass-after-fix + Fail = 100%
This model's production run straddles the January 2006 Euro 4 cutoff. Individual cars vary — check your registration plate on the government's ULEZ checker. Daily charges if driven in the zone: London £12.50 · Birmingham £8.00 .
Generations on file · 2
Ford Fusion · UK market
2002–2005
2005–2012
Photos: Wikimedia Commons · CC BY-SA / CC BY / public domain.
The picture
Ford Fusion: challenging MOT record across 75,196 tests
The Ford Fusion is an automobile nameplate by Ford.Ford Fusion (Americas), mid-size car produced between the 2006 and 2020 model years Ford Fusion Hybrid, gasoline-electric hybrid powered version Ford Fusion Energi, plug-in hybrid version Ford Fusion (Europe), mini MPV produced from 2002 to 2012 and sold in Europe
MOT data from 75,196 tests puts this car on a 67.9% first-time pass rate, well below the UK fleet average. Average mileage at test is 86,439 miles. The most common fail item is suspension joint dust cover severely deteriorated, followed by brake pipe damaged or excessively corroded.
The Fusion's pass rate warrants caution in the used market. Factor in likely first-test remedial work on the common failure items and get a pre-purchase inspection that covers the specific items this car trips on most.
ABI Insurance Group
Group 8–15
Below the fleet average — generally reasonable to insure. Lower groups cost less to insure; UK fleet average is around Group 22.
Source: ABI Group Rating Panel · administered by Thatcham Research · groups cover standard variants; performance trims may sit higher. Browse all insurance groups →
8–15
out of 50
Top ten reasons for rejection.
Filter failures:
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- 01
A suspension joint dust cover severely deteriorated
6,710 occurrences · 7.2% of tests
- 02
Brake pipe damaged or excessively corroded
4,728 occurrences · 5.1% of tests
- 03
Headlamp reflector or lens slightly defective
4,125 occurrences · 4.4% of tests
- 04
Stop lamp missing, inoperative or in the case of a multiple light source more than 1/2 not functioning
3,220 occurrences · 3.4% of tests
- 05
A suspension joint dust cover missing or no longer prevents the ingress of dirt etc
2,999 occurrences · 3.2% of tests
- 06
The aim of a headlamp is not within limits laid down in the requirements
2,725 occurrences · 2.9% of tests
- 07
A rear registration plate lamp or light source missing or inoperative in the case of multiple lamps or light sources
2,388 occurrences · 2.6% of tests
- 08
Wiper blade missing or obviously not clearing the windscreen
2,198 occurrences · 2.4% of tests
- 09
An obligatory rear fog lamp missing, or a front or rear fog lamp inoperative or in the case of a multiple light source more than 1/2 not functioning
2,047 occurrences · 2.2% of tests
- 10
A lamp missing, inoperative or in the case of a multiple light source more than 1/2 not functioning
2,037 occurrences · 2.2% of tests
Counts cover Major and Dangerous defects logged at test. Advisory items excluded so this shows why a car was rejected, not just what the tester flagged in passing.
Worst-case fix budget · top 5 failures
£218–£685
If every one of this Fusion's most-logged Major fails hit at the same MOT, that's the real-world UK garage range. Reality is usually one or two items, not all of them. Open the estimator →
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Build your own retest budget.
Tools that pre-empt a retest.
Picked against this car's top failure patterns. Affiliate links to Amazon UK — we earn a small cut at no cost to you. Disclosed up-front, doesn't shape the data.
Item 01 · Amazon UK
Headlight restoration kit
Yellowed lenses fail the light-output test. A restoration kit lifts the haze in an afternoon for £20.
Search Amazon UK
Item 02 · Amazon UK
H7 / W21W bulb pack
A spare-bulb kit lives in the boot. Test morning is not the time to find your stop-lamp's gone.
Search Amazon UK
My Motor World · affiliate
Parts & supplies for this fix
Affiliate links — small commission, no extra cost to you.
Summit
Summit ADRG-18 Ford Replacement Stick-On Tinted Mirror Glass LHS
£8.79
View at My Motor World →
Summit
Summit ADRG-10 Ford Replacement Stick-On Tinted Mirror Glass RHS
£9.89
View at My Motor World →
Summit
Summit ADRG-47 Ford Replacement Stick-On Tinted Mirror Glass LHS
£9.89
View at My Motor World →
Summit
Summit ADRG-85 Ford Replacement Stick-On Tinted Mirror Glass RHS
£9.89
View at My Motor World →
Click Mechanic · affiliate
Book a mobile mechanic
Affiliate links — small commission, no extra cost to you.
Mobile mechanic · UK-wide
Book a mechanic at your door.
Fixed-price quotes upfront. No garage needed. Click Mechanic sends a vetted local mechanic to you — home, work, or roadside.
Recall history
5 UK recalls on record.
The Fusion has 5 official UK vehicle recalls covering defect details, remedies, and affected build dates.
Buying or keeping a Fusion?
Use the failure ranking as a pre-test checklist or a haggling lever. Treat the headline pass rate as a fleet-wide trend, not a guarantee on any individual car.
If you own a Fusion and your last MOT looked nothing like the ranked failures above, that's normal — individual cars vary widely. The ranking shows the patterns testers flag most often across the country.