Volvo Car
S60
51 UK vehicle recalls on record for this model, listed most recent first.
If your S60 is covered by any of these notices, contact your authorised Volvo Car dealer. All recall work is carried out free of charge.
Notices on record
51
Volvo Car S60 · DVSA register
All recall notices.
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SPA1 Cell Modules
R/2025/117 · 24 Mar 2025
24 Mar 2025Defect
On affected vehicles the High Voltage (HV) Battery may have a manufacturing defect which could cause the battery cells to overheat when the HV Battery is fully charged. In a worst-case scenario there is a risk of fire when the vehicle is parked up with a fully charged HV Battery.
Remedy
Check and replace the HV Battery if necessary and install modified software.
Build window
Built 25 Feb 2019 – 30 Nov 2021
~40 vehicles affected
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BCM2 – Push Road
R/2024/446 · 5 Nov 2024
5 Nov 2024Defect
The rod connecting the brake pedal to the brake booster may not have been assembled correctly. The final torque might not be according to manufacturing specification due to deviations in the equipment. If the rod does disconnect the mechanical connection between brake pedal and brake booster cannot be guaranteed. In the worst-case scenario if the rod disconnects the brake pedal function cannot be guaranteed
Remedy
A Volvo retailer will check and if necessary tighten the rod to correct specification.
Build window
Built 13 Jun 2019 – 13 Aug 2020
~55 vehicles affected
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The passenger air bag may not have been correctly secured.
R/2023/340 · 27 Nov 2023
27 Nov 2023Defect
The passenger air bag may not have been correctly secured.
Remedy
Inspect and re torque retaining bolts.
Build window
Built 2 Aug 2018 – 14 Jul 2023
~17 vehicles affected
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During driving or idle the O-Ring may become twisted or break. Should this occur there could be an oil leak a message for low engine oil level displayed in the vehicle or an unusual smell in the cabin. In a worst case scenario this could cause a thermal event.
R/2023/263 · 4 Sep 2023
4 Sep 2023Defect
During driving or idle the O-Ring may become twisted or break. Should this occur there could be an oil leak a message for low engine oil level displayed in the vehicle or an unusual smell in the cabin. In a worst case scenario this could cause a thermal event.
Remedy
Replace O-Ring
Build window
Built 19 Oct 2021 – 13 Jul 2023
~13,701 vehicles affected
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There may be a potential software error in the brake control module.
R/2023/025 · 24 Jan 2023
24 Jan 2023Defect
There may be a potential software error in the brake control module.
Remedy
Update the brake control module software.
Build window
Built 26 Sep 2022 – 11 Jan 2023
~10,197 vehicles affected
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A SOFTWARE ERROR MAY PREVENT THE ENGINE CONTROL MODULE FROM STARTING THE ENGINE
R/2022/313 · 27 Oct 2022
27 Oct 2022Defect
The Engine Control Module (ECM) may prevent the combustion engine from starting.�
Remedy
Download updated software.
Build window
Built 26 Apr 2021 – 29 Sep 2022
~4,755 vehicles affected
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POTENTIALLY INSUFFICIENT OR MISSING WELDING CONNECTION IN THE HYDRAULIC UNIT OF THE BRAKE SYSTEM
R/2021/331 · 18 Sep 2021
18 Sep 2021Defect
There may be an insufficient or missing welding connection in the Hydraulic Unit of the Brake System.
Remedy
Replace the Hydraulic Unit.
Build window
Built 10 Dec 2020 – 12 Jan 2021
~28 vehicles affected
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PRESSURE IN THE FUEL TANK COULD CAUSE THE FUEL LEVEL SENDER TO INDICATE FUEL IN THE TANK WHEN IT COULD BE EMPTY
R/2021/282 · 2 Aug 2021
2 Aug 2021Defect
Pressure in the fuel tank could cause the fuel level sender to indicate fuel in the tank when it could be empty.
Remedy
Update software which will allow the electronic fuel tank ventilation valve to release pressure when required.
Build window
Built 21 May 2021 – 19 Jul 2021
~256 vehicles affected
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THERE IS A RISK THAT THE 15AMP FUSE COULD BLOW WHICH WILL PREVENT THE LOW PRESSURE FUEL PUMP FROM OPERATING
R/2021/205 · 7 Jun 2021
7 Jun 2021Defect
There is a risk that the 15amp fuse could blow which will prevent the low pressure fuel pump operating.
Remedy
Replace the 15A fuse with a 20A fuse which can withstand this peak.
Build window
Built 28 Jun 2018 – 25 Dec 2019
~14,380 vehicles affected
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THERE IS A RISK FOR TRAPPED AIR TO BE IN THE COOLING SYSTEM WHICH MAY RESULT IN INSUFFICIENT COOLING OF ENGINE COMPONENTS
R/2020/210 · 16 Jul 2020
16 Jul 2020Defect
There is a risk for trapped air to be in the cooling system which may result in insufficient cooling of engine components.
Remedy
Add an extra degassing line (Bleeder Hose) between the cooling system radiator and the cooling system expansion tank which will evacuate the trapped air
Build window
Built 22 Oct 2013 – 12 Oct 2016
~76,945 vehicles affected
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THERE IS A RISK FOR TRAPPED AIR TO BE IN THE COOLING SYSTEM
R/2020/205 · 8 Jul 2020
8 Jul 2020Defect
There is a risk for trapped air to be in the cooling system which may result in insufficient cooling of engine components.
Remedy
Add an extra degassing line (Bleeder Hose) between the cooling system radiator and the cooling system expansion tank which will evacuate the trapped air.
Build window
Built 14 Nov 2012 – 6 Feb 2017
~15,167 vehicles affected
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POTENTIAL BREAKAGE/FATIGUE OF A FLEXIBLE STEEL CABLE SUPPORTING THE FRONT SEATBELT ANCHOR POINT
R/2020/192 · 1 Jul 2020
1 Jul 2020Defect
Potential breakage/fatigue of a flexible steel cable supporting the front seatbelt anchor point.
Remedy
Replace the seat belt fastener with a new designed seat belt fastening.
Build window
Built 21 May 2010 – 14 Aug 2018
~170,160 vehicles affected
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SOFTWARE ISSUE MEANS THAT AUTOMATIC EMERGENCY BRAKE SYSTEM MAY NOT ENGAGE
R/2020/073 · 16 Mar 2020
16 Mar 2020Defect
The Automatic Emergency Brake System a function of the IntelliSafe system may not always engage increasing the risk of a collision
Remedy
Affected vehicles must have new software downloaded
Build window
Built 8 Feb 2019 – 10 Mar 2020
~56,385 vehicles affected
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THE ENGINE'S PLASTIC INLET MANIFOLD MAY MELT AND DEFORM
R/2019/180 · 7 Oct 2019
7 Oct 2019Defect
The engine�s plastic inlet manifold may melt and deform
Remedy
Update vehicles with improved soot reducing software cleaning of TMAP and EMAP. Fit additional hoses where necessary.
Build window
Built 14 Nov 2012 – 9 Sep 2018
~69,630 vehicles affected
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THE ENGINE'S PLASTIC INLET MANIFOLD MAY MELT AND DEFORM
R/2019/180 · 7 Oct 2019
7 Oct 2019Defect
The engine�s plastic inlet manifold may melt and deform
Remedy
Update vehicles with improved soot reducing software cleaning of TMAP and EMAP. Fit additional hoses where necessary.
Build window
Built 20 May 2015 – 24 May 2018
~69,630 vehicles affected
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THE ENGINE'S PLASTIC INLET MANIFOLD MAY MELT AND DEFORM
R/2019/180 · 7 Oct 2019
7 Oct 2019Defect
The engine�s plastic inlet manifold may melt and deform
Remedy
Update vehicles with improved soot reducing software cleaning of TMAP and EMAP. Fit additional hoses where necessary.
Build window
Built 16 Apr 2015 – 13 Oct 2016
~69,630 vehicles affected
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THE ENGINE'S PLASTIC INLET MANIFOLD MAY MELT AND DEFORM
R/2019/180 · 7 Oct 2019
7 Oct 2019Defect
The engine�s plastic inlet manifold may melt and deform
Remedy
Update vehicles with improved soot reducing software cleaning of TMAP and EMAP. Fit additional hoses where necessary.
Build window
Built 13 May 2014 – 5 Oct 2016
~69,630 vehicles affected
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THE ENGINE'S PLASTIC INLET MANIFOLD MAY MELT AND DEFORM
R/2019/180 · 7 Oct 2019
7 Oct 2019Defect
The engine�s plastic inlet manifold may melt and deform
Remedy
Update vehicles with improved soot reducing software cleaning of TMAP and EMAP. Fit additional hoses where necessary.
Build window
Built 29 Oct 2013 – 10 Apr 2016
~69,630 vehicles affected
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THE ENGINE'S PLASTIC INLET MANIFOLD MAY MELT AND DEFORM
R/2019/180 · 7 Oct 2019
7 Oct 2019Defect
The engine�s plastic inlet manifold may melt and deform
Remedy
Update vehicles with improved soot reducing software cleaning of TMAP and EMAP. Fit additional hoses where necessary.
Build window
Built 2 Jun 2015 – 30 Jun 2016
~69,630 vehicles affected
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THE ENGINE'S PLASTIC INLET MANIFOLD MAY MELT AND DEFORM
R/2019/180 · 7 Oct 2019
7 Oct 2019Defect
The engine�s plastic inlet manifold may melt and deform
Remedy
Update vehicles with improved soot reducing software cleaning of TMAP and EMAP. Fit additional hoses where necessary.
Build window
Built 15 May 2014 – 29 Jun 2018
~69,630 vehicles affected
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THE ENGINE'S PLASTIC INLET MANIFOLD MAY MELT AND DEFORM
R/2019/180 · 7 Oct 2019
7 Oct 2019Defect
The engine�s plastic inlet manifold may melt and deform
Remedy
Update vehicles with improved soot reducing software cleaning of TMAP and EMAP. Fit additional hoses where necessary.
Build window
Built 14 Nov 2012 – 5 Oct 2016
~69,630 vehicles affected
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SMALL CRACKS ON THE INSIDE OF A RUBBER FUEL HOSE
R/2018/377 · 4 Jan 2019
4 Jan 2019Defect
Small cracks on the inside of a rubber fuel hose.
Remedy
Replacement of affected fuel hoses.
Build window
Built 11 Apr 2015 – 30 May 2016
~30,777 vehicles affected
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ONE OR MORE AIRBAGS MAY FAIL TO DEPLOY IN THE EVENT OF A COLLISION
R/2017/002 · 3 Jan 2017
3 Jan 2017Defect
It has been identified by the manufacturer that the air-bag initiator does not meet specification. This can therefore result in the initiator not functioning correctly which can lead to none deployment of the air-bag. Should a collision occur then there is an increased risk of injury to the occupants of the vehicle.
Remedy
Recall all affected vehicles to replace the air-bags with a new quality assured component.
Build window
Built 28 Aug 2016 – 5 Oct 2016
~1,415 vehicles affected
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SEATBELT MAY SEPARATE FROM THE BUCKLE
R/2016/257 · 1 Nov 2016
1 Nov 2016Defect
It has been identified there is a possibility the front seatbelt buckle stud may not have been punched correctly during production. This may result in a separation between the buckle and seatbelt bracket if the vehicle is involved in a collision.
Remedy
Recall all affected vehicles to inspect the seatbelt buckle and if required to replace the seatbelt buckle.
Build window
Built 9 Jun 2015 – 19 Aug 2016
~47 vehicles affected
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COOLANT LEAKAGE MAY RESULT IN A FIRE
R/2016/249 · 26 Oct 2016
26 Oct 2016Defect
It has been identified that during the engine warm-up process and under certain driving/climate conditions for instance periods of high acceleration or high engine load immediately after a cold start in cold climates there is the possibility for coolant leakage or oil seepage. This can lead to the possibility in a worst-case scenario of smoke or a slow developing fire in the engine compartment. However the driver will receive a warning message on the Driver�s Information Module indicating a low coolant level.
Remedy
Recall all affected vehicles to modify the coolant bypass valve and install a new exhaust manifold gasket.
Build window
Built 5 Jul 2010 – 17 Apr 2015
~3,192 vehicles affected
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STALLING AND LOSS OF STEERING POWER ASSISTANCE
R/2016/027 · 19 Feb 2016
19 Feb 2016Defect
Involved vehicles may have a software issue which could cause the engine to momentarily cut-out and restart while driving. This could also cause disturbances in some electrical systems such as shut down of the instrument cluster infotainment system and loss of power steering assistance.
Remedy
Recall the vehicles that are likely to be affected and upgrade the software of the control units.
Build window
Built 20 Apr 2015 – 11 Feb 2016
~7,237 vehicles affected
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STALLING AND LOSS OF STEERING POWER ASSISTANCE
R/2016/027 · 19 Feb 2016
19 Feb 2016Defect
Involved vehicles may have a software issue which could cause the engine to momentarily cut-out and restart while driving. This could also cause disturbances in some electrical systems such as shut down of the instrument cluster infotainment system and loss of power steering assistance.
Remedy
Recall the vehicles that are likely to be affected and upgrade the software of the control units.
Build window
Built 20 Apr 2015 – 3 Sep 2015
~7,237 vehicles affected
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FUEL GUAGE MAY NOT SHOW FUEL LEVEL CORRECTLY
R/2015/253 · 18 Jan 2016
18 Jan 2016Defect
Fuel gauge may not show correct level
Remedy
The remedy is not yet available for all models. Until a remedy is available the manufacturer advises to maintain fuel level above approx one third.
Build window
Built 21 Nov 2014 – 13 Apr 2015
~1,109 vehicles affected
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FUEL GUAGE MAY NOT SHOW FUEL LEVEL CORRECTLY
R/2015/254 · 21 Dec 2015
21 Dec 2015Defect
Fuel gauge may not show correct level
Remedy
The remedy is not yet available for all models.. Until a remedy is available the manufacturer advises to maintain fuel level above approx one third.
Build window
Built 21 Nov 2014 – 17 Apr 2015
~2,743 vehicles affected
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FUEL GUAGE MAY NOT SHOW FUEL LEVEL CORRECTLY
R/2015/249 · 16 Dec 2015
16 Dec 2015Defect
Fuel gauge may not show correct level
Remedy
Dependent on affected Model update software. Until updated the manufacturer advises to maintain fuel level above approx one third.
Build window
Built 31 Mar 2015 – 11 Dec 2015
~5,354 vehicles affected
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FUEL GUAGE MAY NOT SHOW FUEL LEVEL CORRECTLY
R/2015/249 · 16 Dec 2015
16 Dec 2015Defect
Fuel gauge may not show correct level
Remedy
Dependent on affected Model update software. Until updated the manufacturer advises to maintain fuel level above approx one third.
Build window
Built 16 Apr 2015 – 11 Dec 2015
~5,354 vehicles affected
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PARKING BRAKE MAY UNINTENTIONALLY RELEASE
R/2015/040 · 19 Feb 2015
19 Feb 2015Defect
Vehicles with manual gearboxes and start/stop functionality have Parking Brake Module (PBM) software that may allow the parking brake to unintentionally release. The unintended release of the parking brake can only occur when the engine is running and the gearstick moved so it will happen when the vehicle is attended.
Remedy
Recall the vehicles that are likely to be affected to download upgraded Parking Brake Module (PBM) software.
Build window
Built 7 Jun 2011 – 30 Jan 2015
~2,146 vehicles affected
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LOSS OF POWER STEERING ASSISTANCE
R/2013/140 · 28 Nov 2013
28 Nov 2013Defect
The auxiliary drive belt tensioner can suffer from premature wear which may cause it to fail. This can lead to loss of steering power assistance and a slight possibility of loss of drive should the drive belt or tensioner invade the cambelt area.
Remedy
Recall the vehicles that are likely to be affected to replace the auxiliary drive belt and tensioner.
Build window
Affected build dates not specified
~3,134 vehicles affected
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TRIM PANEL MAY CAUSE INJURY DURING COLLISION
R/2012/144 · 13 Nov 2012
13 Nov 2012Defect
Volvo's quality follow-up procedures have identified an issue with a limited number of S60 & V60 Volvos (MY2013). The securing screws for the inner A-pillar panels may have been torqued incorrectly. This could cause the A-pillar panels to crack and this may affect the attachment of the trims during a collision should the inflatable curtain be activated. If the trims become detached they could cause injury to the occupants in the front seats. The corrective action is to replace both A-pillar trims as well as the securing screws.
Remedy
Replace both trim panels and screws.
Build window
Affected build dates not specified
~70 vehicles affected
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ENGINE MAY FAIL
R/2012/056 · 24 Apr 2012
24 Apr 2012Defect
There could be a sudden and unexpected failure of the bottom end of the engine because of a non-conformity during production of the connecting rods.
Remedy
Recall the vehicles that are likely to be affected to replace the engine.
Build window
Affected build dates not specified
~6 vehicles affected
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FUEL MAY LEAK
R/2012/032 · 13 Mar 2012
13 Mar 2012Defect
Some vehicles may have had excessive underbody protection applied which when drying. could have formed small stalactite shaped formations. These formations may have formed close to the underbody fuel lines and could damage them and cause a fuel leak. Due to the positioning of the fuel lines escaping fuel or fuel vapour could potentially lead to a fire.
Remedy
Inspect all vehicles and cut any stalactite shaped formations off. If the fuel line is damaged it will be replaced. Only 1% of vehicles are expected to have any damage to the fuel line.
Build window
Built 10 Jan 2012 – 3 Feb 2012
~481 vehicles affected
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AIRBAGS MAY NOT DEPLOY IN A COLLISION
R/2012/028 · 7 Mar 2012
7 Mar 2012Defect
It has been identified that the wiring harness for the SRS system may not have been correctly attached to the front seat frames. It is possible that continued adjustment of the seat position may cause the harness to become detached. If this should occur a warning light will illuminate on the instrument panel warning the driver of a fault with the SRS system. However in this condition the front and side airbags may not deploy if the vehicle is involved in a collision.
Remedy
Recall all affected vehicles for an inspection of the wiring harnesses and ensure that it is correctly routed and secured. If not then reroute and securing of the wiring harness.
Build window
Affected build dates not specified
~9,330 vehicles affected
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LOSS OF POWER STEERING FLUID
R/2011/094 · 20 Jul 2011
20 Jul 2011Defect
It is possible that the upper power steering return line may become detached which will result in the loss of power steering fluid. This will result in fluid leaking onto the road surface leaking into the engine bay and the driver experiencing heavy steering.
Remedy
Recall the affected vehicles for the replacement of the power steering return line.
Build window
Affected build dates not specified
~213 vehicles affected
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ENGINE MAY STALL
R/2011/063 · 27 May 2011
27 May 2011Defect
It is possible that due to a software issue fuel may not be pumped from one side (passive side) of the fuel tank to the other side (active side). This can occur even if the fuel gauge is reading a quarter full. If fuel transfer is not possible it may cause the engine to stall.
Remedy
In the first instance drivers are requested to keep their vehicle's fuel tanks above half full. Then all affected vehicles will be recalled for the upgrade of the software.
Build window
Affected build dates not specified
~1 vehicles affected
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ENGINE MAY STALL
R/2011/056 · 4 May 2011
4 May 2011Defect
Vehicles may have an incorrectly manufactured fuel supply line which could lead to fuel leakage. In worst cases the fuel line could become detached and the engine would stall without warning to the driver.
Remedy
Replace fuel supply line.
Build window
Affected build dates not specified
~1 vehicles affected
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PASSENGER SEAT MAY NOT BE FITTED CORRECTLY
R/2010/233 · 22 Dec 2010
22 Dec 2010Defect
It is possible that the driver's and passenger's front powered seats may not be fitted with the front stop lug. The lug restricts the movement of the seats and if not fitted it is possible to position the seats too far forward or backwards. This could increase the chances of injury should the vehicle be involved in an accident.
Remedy
Recall all affected vehicles to inspect for fitment of the lugs and if found to be missing fit new lugs.
Build window
Affected build dates not specified
~103 vehicles affected
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FIRE MAY OCCUR
R/2010/224 · 3 Dec 2010
3 Dec 2010Defect
On certain five cylinder engines it is possible that the high pressure fuel pipes may not have been correctly installed and may leak. This should be identified by a smell of fuel from the engine bay. However it is possible that in extreme cases an engine bay fire could occur.
Remedy
Recall all affected vehicles and replace the high pressure pipes.
Build window
Affected build dates not specified
~845 vehicles affected
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ENGINE MAY CUT OUT
R/2010/215 · 26 Nov 2010
26 Nov 2010Defect
When driving at low speeds a fault within the software calibration of the engine and transmission control modules may lead to a drop in the engine idle speed when braking or releasing the accelerator. In extreme cases this may result in the engine cutting out without warning.
Remedy
Recall the vehicles that are likely to be affected to upgrade the engine/transmission software.
Build window
Affected build dates not specified
~64 vehicles affected
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AIRBAG MAY NOT DEPLOY AS INTENDED.
R/2010/165 · 18 Oct 2010
18 Oct 2010Defect
It is possible that an electrical short circuit within a connector could result in the illumination of the Airbag System Service Required message and Supplemental Restraint System warning lamp on the dashboard. Should this occur the driver's airbag would not deploy as intended if the vehicle is involved in a collision.
Remedy
Recall all affected vehicles to check and rework the connector.
Build window
Affected build dates not specified
~6,844 vehicles affected
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BONNET MAY OPEN UNINTENTIONALLY
R/2010/145 · 21 Sep 2010
21 Sep 2010Defect
On a small number of S60 cars it is possible that secondary bonnet catch will not lock in the closed position correctly. If the bonnet is not closed correctly it is possible that the secondary bonnet catch will not secure the bonnet which could result in it opening unintentionally.
Remedy
Recall the affected vehicle for inspection and adjustment to the lock if required.
Build window
Affected build dates not specified
~233 vehicles affected
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ENGINE MAY SEIZE
R/2010/099 · 16 Jul 2010
16 Jul 2010Defect
On effected petrol and diesel engines a spring clamp on the radiator hose connecting it to the water inlet pipe may be insecure. If not rectified the engine may lose coolant overheat seize and suddenly slow the vehicle rapidly to a halt.
Remedy
Recall the vehicles that are likely to be affected to have the radiator hose adequately secured.
Build window
Affected build dates not specified
~326 vehicles affected
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FIRE MAY OCCUR
R/2007/058 · 13 Mar 2007
13 Mar 2007Defect
The electric cooling fan control unit's metal cover may not have the correct corrosion protection. Should corrosion occur water may enter the control unit causing an electrical malfunction and in extreme cases cause a fire in the engine compartment.
Remedy
Recall the vehicles that are likely to be affected to fit an improved fan assembly.
Build window
Affected build dates not specified
~388 vehicles affected
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ELECTRIC COOLING FAN MAY OVERHEAT
R/2004/216 · 23 Dec 2004
23 Dec 2004Defect
Volvo have identified that due to certain climatic conditions the electric cooling fan may overheat and in extreme cases cause a fire within the engine bay.
Remedy
Recalled vehicles will have the cooling fan assembly replaced.
Build window
Affected build dates not specified
~35,024 vehicles affected
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POSSIBLE SUSPENSION COLLAPSE
R/2004/012 · 26 Jan 2004
26 Jan 2004Defect
The nut securing the front suspension strut lower ball joint to the control arm may loose its axial tension due to an out tolerance condition. This could adversely affect the directional control of the vehicle.
Remedy
Fit a modified ball joint to control arm securing nut.
Build window
Affected build dates not specified
~9,735 vehicles affected
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POSSIBLE FUEL LEAK FROM INJECTOR PIPES.
R/2004/007 · 7 Jan 2004
7 Jan 2004Defect
The fuel injector pipes may not have been fitted correctly and as a consequence could leak.
Remedy
Examine all potentially affected vehicles and replace any incorrectly fitted injector pipes.
Build window
Affected build dates not specified
~287 vehicles affected
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POSSIBLE FUEL LEAK
R/2003/159 · 8 Oct 2003
8 Oct 2003Defect
There is a possibility of a restriction in a T - Piece in the fuel return line which could lead to a pressure build up which could blow the pipe off with resulting leakage of fuel.
Remedy
Recall affected vehicles and replace T - Piece with quality assured type.
Build window
Affected build dates not specified
~1,090 vehicles affected
Data from the DVSA Vehicle Recall register (Crown Copyright, Open Government Licence v3.0). Last indexed: 2026-04-26.
These records are provided for reference. Contact your authorised Volvo Car dealer or check your vehicle registration at gov.uk/check-if-a-vehicle-has-outstanding-recalls to confirm current status.
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