Ford

Kuga

105 UK vehicle recalls on record for this model, listed most recent first.

If your Kuga is covered by any of these notices, contact your authorised Ford dealer. All recall work is carried out free of charge.

Notices on record

105

Ford Kuga · DVSA register

All recall notices.

25C79 Kuga - Powertrain Control Module Software Update

R/2026/030 · 3 Feb 2027

3 Feb 2027

Defect

On affected vehicles the software repair for previous recall 25C79 may not have been delivered properly and the Powertrain Control Module software may deliver lower power output than intended.

Remedy

Update the Powertrain Control Module software and perform an additional verification process to ensure the configuration has been installed correctly.

Build window

Built 24 Jul 2019 – 13 Mar 2020

~19 vehicles affected
26S10 - Kuga Ranger - Potential Exhaust Gas Recirculation Valve Failure

R/2026/160 · 15 Apr 2026

15 Apr 2026

Defect

On affected vehicles the Exhaust Gas Recirculation (EGR) valve may fail leading to weak acceleration engine vibration a no start condition or a loss of power.

Remedy

A remedy is not currently available. The manufacturer is working to provide a software update to prevent this failure. Should you experience EGR failure contact your dealer immediately.

Build window

Built 5 Feb 2025 – 4 Jun 2025

~292 vehicles affected
26S10 - Kuga Ranger - Potential Exhaust Gas Recirculation Valve Failure

R/2026/160 · 15 Apr 2026

15 Apr 2026

Defect

On affected vehicles the Exhaust Gas Recirculation (EGR) valve may fail leading to weak acceleration engine vibration a no start condition or a loss of power.

Remedy

A remedy is not currently available. The manufacturer is working to provide a software update to prevent this failure. Should you experience EGR failure contact your dealer immediately.

Build window

Built 10 Jun 2025 – 11 Jun 2025

~22 vehicles affected
25SC4 Kuga - Do not charge high voltage battery to levels above 80%

R/2025/527 · 4 Nov 2025

4 Nov 2025

Defect

On affected vehicles the high voltage battery may have some cells that could potentially develop a short circuit leading to a Stop Safely Now message and possible loss of motive power or battery thermal venting.

Remedy

A remedy is not currently available. Vehicle owner's are asked to limit the high voltage battery's charge to 80% until a remedy is available.

Build window

Built 12 Jun 2023 – 29 Feb 2024

~7,659 vehicles affected
25SC4 Kuga - Do not charge high voltage battery to levels above 80%

R/2025/527 · 4 Nov 2025

4 Nov 2025

Defect

On affected vehicles the high voltage battery may have some cells that could potentially develop a short circuit leading to a Stop Safely Now message and possible loss of motive power or battery thermal venting.

Remedy

A remedy is not currently available. Vehicle owner's are asked to limit the high voltage battery's charge to 80% until a remedy is available.

Build window

Built 9 May 2024 – 31 May 2025

~13,202 vehicles affected
25SC4 Kuga - Do not charge high voltage battery to levels above 80%

R/2025/527 · 4 Nov 2025

4 Nov 2025

Defect

On affected vehicles the high voltage battery may have some cells that could potentially develop a short circuit leading to a Stop Safely Now message and possible loss of motive power or battery thermal venting.

Remedy

A remedy is not currently available. Vehicle owner's are asked to limit the high voltage battery's charge to 80% until a remedy is available.

Build window

Built 10 Jul 2025

~1 vehicles affected
25SC4 Kuga - Do not charge high voltage battery to levels above 80%

R/2025/527 · 4 Nov 2025

4 Nov 2025

Defect

On affected vehicles the high voltage battery may have some cells that could potentially develop a short circuit leading to a Stop Safely Now message and possible loss of motive power or battery thermal venting.

Remedy

A remedy is not currently available. Vehicle owner's are asked to limit the high voltage battery's charge to 80% until a remedy is available.

Build window

Built 26 Nov 2019 – 16 Mar 2021

~3,603 vehicles affected
25SC4 Kuga - Do not charge high voltage battery to levels above 80%

R/2025/527 · 4 Nov 2025

4 Nov 2025

Defect

On affected vehicles the high voltage battery may have some cells that could potentially develop a short circuit leading to a Stop Safely Now message and possible loss of motive power or battery thermal venting.

Remedy

A remedy is not currently available. Vehicle owner's are asked to limit the high voltage battery's charge to 80% until a remedy is available.

Build window

Built 5 Jun 2020 – 22 Dec 2020

~2,193 vehicles affected
25SC4 Kuga - Do not charge high voltage battery to levels above 80%

R/2025/527 · 4 Nov 2025

4 Nov 2025

Defect

On affected vehicles the high voltage battery may have some cells that could potentially develop a short circuit leading to a Stop Safely Now message and possible loss of motive power or battery thermal venting.

Remedy

A remedy is not currently available. Vehicle owner's are asked to limit the high voltage battery's charge to 80% until a remedy is available.

Build window

Built 1 Dec 2020 – 20 Apr 2021

~674 vehicles affected
25SC4 Kuga - Do not charge high voltage battery to levels above 80%

R/2025/527 · 4 Nov 2025

4 Nov 2025

Defect

On affected vehicles the high voltage battery may have some cells that could potentially develop a short circuit leading to a Stop Safely Now message and possible loss of motive power or battery thermal venting.

Remedy

A remedy is not currently available. Vehicle owner's are asked to limit the high voltage battery's charge to 80% until a remedy is available.

Build window

Built 16 Mar 2021 – 17 Jun 2021

~1,062 vehicles affected
25SC4 Kuga - Do not charge high voltage battery to levels above 80%

R/2025/527 · 4 Nov 2025

4 Nov 2025

Defect

On affected vehicles the high voltage battery may have some cells that could potentially develop a short circuit leading to a Stop Safely Now message and possible loss of motive power or battery thermal venting.

Remedy

A remedy is not currently available. Vehicle owner's are asked to limit the high voltage battery's charge to 80% until a remedy is available.

Build window

Built 2 Jun 2021 – 21 Oct 2021

~1,285 vehicles affected
25SC4 Kuga - Do not charge high voltage battery to levels above 80%

R/2025/527 · 4 Nov 2025

4 Nov 2025

Defect

On affected vehicles the high voltage battery may have some cells that could potentially develop a short circuit leading to a Stop Safely Now message and possible loss of motive power or battery thermal venting.

Remedy

A remedy is not currently available. Vehicle owner's are asked to limit the high voltage battery's charge to 80% until a remedy is available.

Build window

Built 10 Sep 2021 – 29 Oct 2021

~586 vehicles affected
25SC4 Kuga - Do not charge high voltage battery to levels above 80%

R/2025/527 · 4 Nov 2025

4 Nov 2025

Defect

On affected vehicles the high voltage battery may have some cells that could potentially develop a short circuit leading to a Stop Safely Now message and possible loss of motive power or battery thermal venting.

Remedy

A remedy is not currently available. Vehicle owner's are asked to limit the high voltage battery's charge to 80% until a remedy is available.

Build window

Built 25 May 2021 – 16 Feb 2022

~2,680 vehicles affected
25SC4 Kuga - Do not charge high voltage battery to levels above 80%

R/2025/527 · 4 Nov 2025

4 Nov 2025

Defect

On affected vehicles the high voltage battery may have some cells that could potentially develop a short circuit leading to a Stop Safely Now message and possible loss of motive power or battery thermal venting.

Remedy

A remedy is not currently available. Vehicle owner's are asked to limit the high voltage battery's charge to 80% until a remedy is available.

Build window

Built 2 Feb 2022 – 31 Mar 2022

~566 vehicles affected
25SC4 Kuga - Do not charge high voltage battery to levels above 80%

R/2025/527 · 4 Nov 2025

4 Nov 2025

Defect

On affected vehicles the high voltage battery may have some cells that could potentially develop a short circuit leading to a Stop Safely Now message and possible loss of motive power or battery thermal venting.

Remedy

A remedy is not currently available. Vehicle owner's are asked to limit the high voltage battery's charge to 80% until a remedy is available.

Build window

Built 28 Feb 2022 – 31 May 2022

~1,178 vehicles affected
25SC4 Kuga - Do not charge high voltage battery to levels above 80%

R/2025/527 · 4 Nov 2025

4 Nov 2025

Defect

On affected vehicles the high voltage battery may have some cells that could potentially develop a short circuit leading to a Stop Safely Now message and possible loss of motive power or battery thermal venting.

Remedy

A remedy is not currently available. Vehicle owner's are asked to limit the high voltage battery's charge to 80% until a remedy is available.

Build window

Built 1 Jun 2022 – 24 Oct 2022

~5,916 vehicles affected
25SC4 Kuga - Do not charge high voltage battery to levels above 80%

R/2025/527 · 4 Nov 2025

4 Nov 2025

Defect

On affected vehicles the high voltage battery may have some cells that could potentially develop a short circuit leading to a Stop Safely Now message and possible loss of motive power or battery thermal venting.

Remedy

A remedy is not currently available. Vehicle owner's are asked to limit the high voltage battery's charge to 80% until a remedy is available.

Build window

Built 7 Aug 2019 – 28 Nov 2023

~6,632 vehicles affected
25S61 – Kuga – Cylinder head replacement

R/2025/341 · 15 Sep 2025

15 Sep 2025

Defect

On affected vehicles the cylinder head may have loose ball plugs. This condition may result in a rapid oil leak if a ball plug comes out of the cylinder head.

Remedy

Replace the cylinder head.

Build window

Built 16 Sep 2024 – 12 Dec 2024

~3 vehicles affected
CrossCar: Sync3 Rear-View Camera Software Update

R/2025/359 · 8 Sep 2025

8 Sep 2025

Defect

On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driver’s view or with it remaining on after a reversing event.

Remedy

Update the vehicle software to the latest level.

Build window

Built 11 Mar 2019

~1 vehicles affected
CrossCar: Sync3 Rear-View Camera Software Update

R/2025/359 · 8 Sep 2025

8 Sep 2025

Defect

On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driver’s view or with it remaining on after a reversing event.

Remedy

Update the vehicle software to the latest level.

Build window

Built 29 Mar 2019

~2 vehicles affected
CrossCar: Sync3 Rear-View Camera Software Update

R/2025/359 · 8 Sep 2025

8 Sep 2025

Defect

On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driver’s view or with it remaining on after a reversing event.

Remedy

Update the vehicle software to the latest level.

Build window

Built 9 Sep 2019 – 12 Sep 2019

~2 vehicles affected
CrossCar: Sync3 Rear-View Camera Software Update

R/2025/359 · 8 Sep 2025

8 Sep 2025

Defect

On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driver’s view or with it remaining on after a reversing event.

Remedy

Update the vehicle software to the latest level.

Build window

Built 4 Dec 2019 – 17 Dec 2019

~2 vehicles affected
CrossCar: Sync3 Rear-View Camera Software Update

R/2025/359 · 8 Sep 2025

8 Sep 2025

Defect

On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driver’s view or with it remaining on after a reversing event.

Remedy

Update the vehicle software to the latest level.

Build window

Built 2 Jan 2020 – 29 May 2020

~284 vehicles affected
CrossCar: Sync3 Rear-View Camera Software Update

R/2025/359 · 8 Sep 2025

8 Sep 2025

Defect

On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driver’s view or with it remaining on after a reversing event.

Remedy

Update the vehicle software to the latest level.

Build window

Built 29 May 2020 – 2 Oct 2020

~110 vehicles affected
CrossCar: Sync3 Rear-View Camera Software Update

R/2025/359 · 8 Sep 2025

8 Sep 2025

Defect

On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driver’s view or with it remaining on after a reversing event.

Remedy

Update the vehicle software to the latest level.

Build window

Built 6 Oct 2020 – 17 Nov 2020

~39 vehicles affected
CrossCar: Sync3 Rear-View Camera Software Update

R/2025/359 · 8 Sep 2025

8 Sep 2025

Defect

On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driver’s view or with it remaining on after a reversing event.

Remedy

Update the vehicle software to the latest level.

Build window

Built 14 Oct 2020 – 19 Feb 2021

~227 vehicles affected
CrossCar: Sync3 Rear-View Camera Software Update

R/2025/359 · 8 Sep 2025

8 Sep 2025

Defect

On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driver’s view or with it remaining on after a reversing event.

Remedy

Update the vehicle software to the latest level.

Build window

Built 25 Feb 2021 – 1 Jun 2021

~68 vehicles affected
CrossCar: Sync3 Rear-View Camera Software Update

R/2025/359 · 8 Sep 2025

8 Sep 2025

Defect

On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driver’s view or with it remaining on after a reversing event.

Remedy

Update the vehicle software to the latest level.

Build window

Built 18 Jun 2021 – 7 Sep 2021

~33 vehicles affected
CrossCar: Sync3 Rear-View Camera Software Update

R/2025/359 · 8 Sep 2025

8 Sep 2025

Defect

On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driver’s view or with it remaining on after a reversing event.

Remedy

Update the vehicle software to the latest level.

Build window

Built 8 Sep 2021 – 22 Oct 2021

~28 vehicles affected
CrossCar: Sync3 Rear-View Camera Software Update

R/2025/359 · 8 Sep 2025

8 Sep 2025

Defect

On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driver’s view or with it remaining on after a reversing event.

Remedy

Update the vehicle software to the latest level.

Build window

Built 27 Oct 2021 – 2 Feb 2022

~19 vehicles affected
CrossCar: Sync3 Rear-View Camera Software Update

R/2025/359 · 8 Sep 2025

8 Sep 2025

Defect

On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driver’s view or with it remaining on after a reversing event.

Remedy

Update the vehicle software to the latest level.

Build window

Built 19 Jan 2022 – 28 Feb 2022

~8 vehicles affected
CrossCar: Sync3 Rear-View Camera Software Update

R/2025/359 · 8 Sep 2025

8 Sep 2025

Defect

On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driver’s view or with it remaining on after a reversing event.

Remedy

Update the vehicle software to the latest level.

Build window

Built 9 Mar 2022 – 12 May 2022

~14 vehicles affected
CrossCar: Sync3 Rear-View Camera Software Update

R/2025/359 · 8 Sep 2025

8 Sep 2025

Defect

On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driver’s view or with it remaining on after a reversing event.

Remedy

Update the vehicle software to the latest level.

Build window

Built 13 Jun 2022 – 30 Sep 2022

~14 vehicles affected
CrossCar: Sync3 Rear-View Camera Software Update

R/2025/359 · 8 Sep 2025

8 Sep 2025

Defect

On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driver’s view or with it remaining on after a reversing event.

Remedy

Update the vehicle software to the latest level.

Build window

Built 5 Oct 2022 – 5 Jul 2023

~16 vehicles affected
25S54 Kuga S-Max and Galaxy - Powertrain Control Module (PCM) Software Update

R/2025/243 · 7 Jul 2025

7 Jul 2025

Defect

Certain Kuga S-Max and Galaxy vehicles equipped with a 2.5L HEV/PHEV Engine may not have the remedy for Safety Recall 23S27 installed correctly but were recorded as having received the repair successfully. Because the correct software update may not have been installed on these vehicles the underlying condition specified in Safety Recall 23S27 potential under hood fire may still exist.

Remedy

Dealers are to update the Powertrain Control Module (PCM) software.

Build window

Built 9 Jan 2021 – 9 Dec 2022

~547 vehicles affected
25S21 Kuga - Powertrain Control Module (PCM) Software Update

R/2025/163 · 9 May 2025

9 May 2025

Defect

On affected vehicles the remedy software for a previous recall which was needed to mitigate a potential fire risk may not have been installed correctly.

Remedy

Update the Power Control Module software and perform an additional verification process to ensure the software has been installed correctly.

Build window

Built 29 Feb 2020 – 30 Apr 2020

~7 vehicles affected
25S21 Kuga - Powertrain Control Module (PCM) Software Update

R/2025/163 · 9 May 2025

9 May 2025

Defect

On affected vehicles the remedy software for a previous recall which was needed to mitigate a potential fire risk may not have been installed correctly.

Remedy

Update the Power Control Module software and perform an additional verification process to ensure the software has been installed correctly.

Build window

Built 25 Jul 2019 – 2 Jun 2020

~501 vehicles affected
25S21 Kuga - Powertrain Control Module (PCM) Software Update

R/2025/163 · 9 May 2025

9 May 2025

Defect

On affected vehicles the remedy software for a previous recall which was needed to mitigate a potential fire risk may not have been installed correctly.

Remedy

Update the Power Control Module software and perform an additional verification process to ensure the software has been installed correctly.

Build window

Built 4 Jun 2020 – 13 Oct 2020

~152 vehicles affected
25S21 Kuga - Powertrain Control Module (PCM) Software Update

R/2025/163 · 9 May 2025

9 May 2025

Defect

On affected vehicles the remedy software for a previous recall which was needed to mitigate a potential fire risk may not have been installed correctly.

Remedy

Update the Power Control Module software and perform an additional verification process to ensure the software has been installed correctly.

Build window

Built 7 Oct 2020 – 13 Nov 2020

~53 vehicles affected
25S21 Kuga - Powertrain Control Module (PCM) Software Update

R/2025/163 · 9 May 2025

9 May 2025

Defect

On affected vehicles the remedy software for a previous recall which was needed to mitigate a potential fire risk may not have been installed correctly.

Remedy

Update the Power Control Module software and perform an additional verification process to ensure the software has been installed correctly.

Build window

Built 20 Oct 2020 – 23 Feb 2021

~395 vehicles affected
25S21 Kuga - Powertrain Control Module (PCM) Software Update

R/2025/163 · 9 May 2025

9 May 2025

Defect

On affected vehicles the remedy software for a previous recall which was needed to mitigate a potential fire risk may not have been installed correctly.

Remedy

Update the Power Control Module software and perform an additional verification process to ensure the software has been installed correctly.

Build window

Built 12 Mar 2021 – 1 Jun 2021

~81 vehicles affected
25S21 Kuga - Powertrain Control Module (PCM) Software Update

R/2025/163 · 9 May 2025

9 May 2025

Defect

On affected vehicles the remedy software for a previous recall which was needed to mitigate a potential fire risk may not have been installed correctly.

Remedy

Update the Power Control Module software and perform an additional verification process to ensure the software has been installed correctly.

Build window

Built 2 Jun 2021 – 8 Sep 2021

~23 vehicles affected
25S21 Kuga - Powertrain Control Module (PCM) Software Update

R/2025/163 · 9 May 2025

9 May 2025

Defect

On affected vehicles the remedy software for a previous recall which was needed to mitigate a potential fire risk may not have been installed correctly.

Remedy

Update the Power Control Module software and perform an additional verification process to ensure the software has been installed correctly.

Build window

Built 10 Sep 2021 – 29 Oct 2021

~99 vehicles affected
25S21 Kuga - Powertrain Control Module (PCM) Software Update

R/2025/163 · 9 May 2025

9 May 2025

Defect

On affected vehicles the remedy software for a previous recall which was needed to mitigate a potential fire risk may not have been installed correctly.

Remedy

Update the Power Control Module software and perform an additional verification process to ensure the software has been installed correctly.

Build window

Built 27 Oct 2021 – 17 Jan 2022

~124 vehicles affected
25S21 Kuga - Powertrain Control Module (PCM) Software Update

R/2025/163 · 9 May 2025

9 May 2025

Defect

On affected vehicles the remedy software for a previous recall which was needed to mitigate a potential fire risk may not have been installed correctly.

Remedy

Update the Power Control Module software and perform an additional verification process to ensure the software has been installed correctly.

Build window

Built 17 Jan 2022 – 1 Mar 2022

~202 vehicles affected
25S21 Kuga - Powertrain Control Module (PCM) Software Update

R/2025/163 · 9 May 2025

9 May 2025

Defect

On affected vehicles the remedy software for a previous recall which was needed to mitigate a potential fire risk may not have been installed correctly.

Remedy

Update the Power Control Module software and perform an additional verification process to ensure the software has been installed correctly.

Build window

Built 1 Mar 2022 – 31 May 2022

~360 vehicles affected
25S21 Kuga - Powertrain Control Module (PCM) Software Update

R/2025/163 · 9 May 2025

9 May 2025

Defect

On affected vehicles the remedy software for a previous recall which was needed to mitigate a potential fire risk may not have been installed correctly.

Remedy

Update the Power Control Module software and perform an additional verification process to ensure the software has been installed correctly.

Build window

Built 31 May 2022 – 20 Sep 2022

~185 vehicles affected
25S21 Kuga - Powertrain Control Module (PCM) Software Update

R/2025/163 · 9 May 2025

9 May 2025

Defect

On affected vehicles the remedy software for a previous recall which was needed to mitigate a potential fire risk may not have been installed correctly.

Remedy

Update the Power Control Module software and perform an additional verification process to ensure the software has been installed correctly.

Build window

Built 4 Oct 2022 – 12 Jan 2023

~802 vehicles affected
25S16 Kuga PHEV - Powertrain Control Module Software Update

R/2025/162 · 30 Apr 2025

30 Apr 2025

Defect

On affected vehicles software from a previous recall may not have been installed correctly. Vehicles may have Hybrid Powertrain Control Module (HPCM) software that can result in a forced neutral condition while driving.

Remedy

Update and verify the software.

Build window

Built 28 Feb 2020 – 11 May 2020

~3 vehicles affected
25S16 Kuga PHEV - Powertrain Control Module Software Update

R/2025/162 · 30 Apr 2025

30 Apr 2025

Defect

On affected vehicles software from a previous recall may not have been installed correctly. Vehicles may have Hybrid Powertrain Control Module (HPCM) software that can result in a forced neutral condition while driving.

Remedy

Update and verify the software.

Build window

Built 6 Jul 2020 – 9 Jul 2020

~2 vehicles affected
25S16 Kuga PHEV - Powertrain Control Module Software Update

R/2025/162 · 30 Apr 2025

30 Apr 2025

Defect

On affected vehicles software from a previous recall may not have been installed correctly. Vehicles may have Hybrid Powertrain Control Module (HPCM) software that can result in a forced neutral condition while driving.

Remedy

Update and verify the software.

Build window

Built 29 Jan 2021 – 11 Feb 2022

~3 vehicles affected
25S16 Kuga PHEV - Powertrain Control Module Software Update

R/2025/162 · 30 Apr 2025

30 Apr 2025

Defect

On affected vehicles software from a previous recall may not have been installed correctly. Vehicles may have Hybrid Powertrain Control Module (HPCM) software that can result in a forced neutral condition while driving.

Remedy

Update and verify the software.

Build window

Built 13 May 2021

~1 vehicles affected
25S16 Kuga PHEV - Powertrain Control Module Software Update

R/2025/162 · 30 Apr 2025

30 Apr 2025

Defect

On affected vehicles software from a previous recall may not have been installed correctly. Vehicles may have Hybrid Powertrain Control Module (HPCM) software that can result in a forced neutral condition while driving.

Remedy

Update and verify the software.

Build window

Built 14 Jan 2022 – 24 Jan 2022

~2 vehicles affected
25S16 Kuga PHEV - Powertrain Control Module Software Update

R/2025/162 · 30 Apr 2025

30 Apr 2025

Defect

On affected vehicles software from a previous recall may not have been installed correctly. Vehicles may have Hybrid Powertrain Control Module (HPCM) software that can result in a forced neutral condition while driving.

Remedy

Update and verify the software.

Build window

Built 10 Feb 2022

~1 vehicles affected
25S16 Kuga PHEV - Powertrain Control Module Software Update

R/2025/162 · 30 Apr 2025

30 Apr 2025

Defect

On affected vehicles software from a previous recall may not have been installed correctly. Vehicles may have Hybrid Powertrain Control Module (HPCM) software that can result in a forced neutral condition while driving.

Remedy

Update and verify the software.

Build window

Built 7 Jul 2022 – 9 Sep 2022

~3 vehicles affected
X-Car Powertain Control Module (PCM) Software Update

R/2025/094 · 19 Dec 2024

19 Dec 2024

Defect

Affected vehicles may develop a crack in the Diesel Particulate Filter (DPF).

Remedy

Update software to prevent a cracked DPF. Test and replace DPFs that are already cracked.

Build window

Built 8 Jan 2020 – 27 Jul 2020

~47 vehicles affected
X-Car Powertain Control Module (PCM) Software Update

R/2025/094 · 19 Dec 2024

19 Dec 2024

Defect

Affected vehicles may develop a crack in the Diesel Particulate Filter (DPF).

Remedy

Update software to prevent a cracked DPF. Test and replace DPFs that are already cracked.

Build window

Built 5 Mar 2021 – 17 Jun 2021

~567 vehicles affected
X-Car Powertain Control Module (PCM) Software Update

R/2025/094 · 19 Dec 2024

19 Dec 2024

Defect

Affected vehicles may develop a crack in the Diesel Particulate Filter (DPF).

Remedy

Update software to prevent a cracked DPF. Test and replace DPFs that are already cracked.

Build window

Built 3 Jul 2021 – 10 Sep 2021

~205 vehicles affected
X-Car Powertain Control Module (PCM) Software Update

R/2025/094 · 19 Dec 2024

19 Dec 2024

Defect

Affected vehicles may develop a crack in the Diesel Particulate Filter (DPF).

Remedy

Update software to prevent a cracked DPF. Test and replace DPFs that are already cracked.

Build window

Built 24 Feb 2022 – 28 Feb 2022

~5 vehicles affected
X-Car Powertain Control Module (PCM) Software Update

R/2025/094 · 19 Dec 2024

19 Dec 2024

Defect

Affected vehicles may develop a crack in the Diesel Particulate Filter (DPF).

Remedy

Update software to prevent a cracked DPF. Test and replace DPFs that are already cracked.

Build window

Built 28 Feb 2022 – 9 Jun 2022

~1,502 vehicles affected
X-Car Powertain Control Module (PCM) Software Update

R/2025/094 · 19 Dec 2024

19 Dec 2024

Defect

Affected vehicles may develop a crack in the Diesel Particulate Filter (DPF).

Remedy

Update software to prevent a cracked DPF. Test and replace DPFs that are already cracked.

Build window

Built 31 May 2022 – 30 Sep 2022

~1,820 vehicles affected
X-Car Powertain Control Module (PCM) Software Update

R/2025/094 · 19 Dec 2024

19 Dec 2024

Defect

Affected vehicles may develop a crack in the Diesel Particulate Filter (DPF).

Remedy

Update software to prevent a cracked DPF. Test and replace DPFs that are already cracked.

Build window

Built 12 Nov 2019 – 24 Jun 2020

~1,892 vehicles affected
X-Car Powertain Control Module (PCM) Software Update

R/2025/094 · 19 Dec 2024

19 Dec 2024

Defect

Affected vehicles may develop a crack in the Diesel Particulate Filter (DPF).

Remedy

Update software to prevent a cracked DPF. Test and replace DPFs that are already cracked.

Build window

Built 4 Jun 2020 – 7 Oct 2020

~1,515 vehicles affected
X-Car Powertain Control Module (PCM) Software Update

R/2025/094 · 19 Dec 2024

19 Dec 2024

Defect

Affected vehicles may develop a crack in the Diesel Particulate Filter (DPF).

Remedy

Update software to prevent a cracked DPF. Test and replace DPFs that are already cracked.

Build window

Built 8 Oct 2020 – 23 Dec 2020

~504 vehicles affected
X-Car Powertain Control Module (PCM) Software Update

R/2025/094 · 19 Dec 2024

19 Dec 2024

Defect

Affected vehicles may develop a crack in the Diesel Particulate Filter (DPF).

Remedy

Update software to prevent a cracked DPF. Test and replace DPFs that are already cracked.

Build window

Built 14 Oct 2020 – 26 Feb 2021

~2,848 vehicles affected
24S16 - Kuga - PCM Programming and Drain Tube Installation

R/2024/141 · 26 Mar 2024

26 Mar 2024

Defect

A small number of vehicles on which the fuel injectors may crack and leak. In the event of an injector failing this may result in fuel accumulating on the top of the engine. The accumulation of fuel could become the catalyst for a fire due to the proximity to the exhaust system and lack of an escape route for the leaking fuel.

Remedy

The dealer will fit a specially developed drain tube which will safely drain any leaking fuel away from hot surfaces like the cylinder head or exhaust. Also the vehicle software will be updated which will allow any drop in fuel pressure to be detected. This software will reduce the power of the engine if a drop in fuel pressure is detected and a warning light will be illuminated in the instrument cluster.

Build window

Built 24 Nov 2022 – 19 Jan 2023

~1,136 vehicles affected
23S27 Kuga S-Max/Galaxy 2.5L HEV/PHEV Engine: Engine Compartment Issue

R/2023/175 · 26 Feb 2024

26 Feb 2024

Defect

Engine failure that may lead to a breach of the engine oil sump or engine block

Remedy

Software update

Build window

Built 31 Jul 2019 – 16 Mar 2021

~26 vehicles affected
23S27 Kuga S-Max/Galaxy 2.5L HEV/PHEV Engine: Engine Compartment Issue

R/2023/175 · 26 Feb 2024

26 Feb 2024

Defect

Engine failure that may lead to a breach of the engine oil sump or engine block

Remedy

Software update

Build window

Built 8 Jan 2020 – 22 Jul 2020

~3,456 vehicles affected
23S27 Kuga S-Max/Galaxy 2.5L HEV/PHEV Engine: Engine Compartment Issue

R/2023/175 · 26 Feb 2024

26 Feb 2024

Defect

Engine failure that may lead to a breach of the engine oil sump or engine block

Remedy

Software update

Build window

Built 5 Jun 2020 – 22 Dec 2020

~1,989 vehicles affected
23S27 Kuga S-Max/Galaxy 2.5L HEV/PHEV Engine: Engine Compartment Issue

R/2023/175 · 26 Feb 2024

26 Feb 2024

Defect

Engine failure that may lead to a breach of the engine oil sump or engine block

Remedy

Software update

Build window

Built 1 Dec 2020 – 18 Oct 2022

~890 vehicles affected
23S27 Kuga S-Max/Galaxy 2.5L HEV/PHEV Engine: Engine Compartment Issue

R/2023/175 · 26 Feb 2024

26 Feb 2024

Defect

Engine failure that may lead to a breach of the engine oil sump or engine block

Remedy

Software update

Build window

Built 8 Mar 2021 – 17 Jun 2021

~1,161 vehicles affected
23S27 Kuga S-Max/Galaxy 2.5L HEV/PHEV Engine: Engine Compartment Issue

R/2023/175 · 26 Feb 2024

26 Feb 2024

Defect

Engine failure that may lead to a breach of the engine oil sump or engine block

Remedy

Software update

Build window

Built 1 Jun 2021 – 21 Oct 2021

~1,879 vehicles affected
23S27 Kuga S-Max/Galaxy 2.5L HEV/PHEV Engine: Engine Compartment Issue

R/2023/175 · 26 Feb 2024

26 Feb 2024

Defect

Engine failure that may lead to a breach of the engine oil sump or engine block

Remedy

Software update

Build window

Built 10 Sep 2021 – 29 Oct 2021

~787 vehicles affected
23S27 Kuga S-Max/Galaxy 2.5L HEV/PHEV Engine: Engine Compartment Issue

R/2023/175 · 26 Feb 2024

26 Feb 2024

Defect

Engine failure that may lead to a breach of the engine oil sump or engine block

Remedy

Software update

Build window

Built 20 Sep 2021 – 16 Feb 2022

~2,944 vehicles affected
23S27 Kuga S-Max/Galaxy 2.5L HEV/PHEV Engine: Engine Compartment Issue

R/2023/175 · 26 Feb 2024

26 Feb 2024

Defect

Engine failure that may lead to a breach of the engine oil sump or engine block

Remedy

Software update

Build window

Built 27 Jan 2022 – 31 Mar 2022

~582 vehicles affected
23S27 Kuga S-Max/Galaxy 2.5L HEV/PHEV Engine: Engine Compartment Issue

R/2023/175 · 26 Feb 2024

26 Feb 2024

Defect

Engine failure that may lead to a breach of the engine oil sump or engine block

Remedy

Software update

Build window

Built 28 Feb 2022 – 31 May 2022

~2,591 vehicles affected
23S27 Kuga S-Max/Galaxy 2.5L HEV/PHEV Engine: Engine Compartment Issue

R/2023/175 · 26 Feb 2024

26 Feb 2024

Defect

Engine failure that may lead to a breach of the engine oil sump or engine block

Remedy

Software update

Build window

Built 10 May 2022 – 26 Oct 2022

~6,606 vehicles affected
23S27 Kuga S-Max/Galaxy 2.5L HEV/PHEV Engine: Engine Compartment Issue

R/2023/175 · 26 Feb 2024

26 Feb 2024

Defect

Engine failure that may lead to a breach of the engine oil sump or engine block

Remedy

Software update

Build window

Built 4 Oct 2022 – 16 Dec 2022

~1,851 vehicles affected
23S27 Kuga S-Max/Galaxy 2.5L HEV/PHEV Engine: Engine Compartment Issue

R/2023/175 · 26 Feb 2024

26 Feb 2024

Defect

Engine failure that may lead to a breach of the engine oil sump or engine block

Remedy

Software update

Build window

Built 8 Jan 2020 – 16 Dec 2022
23S57 Kuga - Steering gear top plug potentially loose

R/2023/341 · 19 Feb 2024

19 Feb 2024

Defect

The steering gear could potentially develop excessive movement. Over time a wear condition may manifest in an audible noise increased steering efforts and the steering wheel not returning to the centre position. In rare circumstances if the issue of noise increased steering efforts and the steering wheel not returning to the centre position are not addressed the excessive movement in the steering gear may lead to the pinion shaft becoming disconnected from the steering rack.

Remedy

Replace affected components.

Build window

Built 14 Jan 2021 – 14 Apr 2021

~2,302 vehicles affected
23S57 Kuga - Steering gear top plug potentially loose

R/2023/341 · 19 Feb 2024

19 Feb 2024

Defect

The steering gear could potentially develop excessive movement. Over time a wear condition may manifest in an audible noise increased steering efforts and the steering wheel not returning to the centre position. In rare circumstances if the issue of noise increased steering efforts and the steering wheel not returning to the centre position are not addressed the excessive movement in the steering gear may lead to the pinion shaft becoming disconnected from the steering rack.

Remedy

Replace affected components.

Build window

Built 12 Feb 2021 – 16 Jun 2021

~2,740 vehicles affected
23S57 Kuga - Steering gear top plug potentially loose

R/2023/341 · 19 Feb 2024

19 Feb 2024

Defect

The steering gear could potentially develop excessive movement. Over time a wear condition may manifest in an audible noise increased steering efforts and the steering wheel not returning to the centre position. In rare circumstances if the issue of noise increased steering efforts and the steering wheel not returning to the centre position are not addressed the excessive movement in the steering gear may lead to the pinion shaft becoming disconnected from the steering rack.

Remedy

Replace affected components.

Build window

Built 2 Jun 2021 – 9 Jul 2021

~110 vehicles affected
23S57 Kuga - Steering gear top plug potentially loose

R/2023/341 · 19 Feb 2024

19 Feb 2024

Defect

The steering gear could potentially develop excessive movement. Over time a wear condition may manifest in an audible noise increased steering efforts and the steering wheel not returning to the centre position. In rare circumstances if the issue of noise increased steering efforts and the steering wheel not returning to the centre position are not addressed the excessive movement in the steering gear may lead to the pinion shaft becoming disconnected from the steering rack.

Remedy

Replace affected components.

Build window

Built 16 Sep 2021

~1 vehicles affected
23S57 Kuga - Steering gear top plug potentially loose

R/2023/341 · 19 Feb 2024

19 Feb 2024

Defect

The steering gear could potentially develop excessive movement. Over time a wear condition may manifest in an audible noise increased steering efforts and the steering wheel not returning to the centre position. In rare circumstances if the issue of noise increased steering efforts and the steering wheel not returning to the centre position are not addressed the excessive movement in the steering gear may lead to the pinion shaft becoming disconnected from the steering rack.

Remedy

Replace affected components.

Build window

Built 25 May 2021

~1 vehicles affected
23S57 Kuga - Steering gear top plug potentially loose

R/2023/341 · 19 Feb 2024

19 Feb 2024

Defect

The steering gear could potentially develop excessive movement. Over time a wear condition may manifest in an audible noise increased steering efforts and the steering wheel not returning to the centre position. In rare circumstances if the issue of noise increased steering efforts and the steering wheel not returning to the centre position are not addressed the excessive movement in the steering gear may lead to the pinion shaft becoming disconnected from the steering rack.

Remedy

Replace affected components.

Build window

Built 14 Jan 2021 – 16 Sep 2021
In the event of a fuel injector failing this will potentially cause a fuel leak.

R/2023/080 · 27 Mar 2023

27 Mar 2023

Defect

In the event of a fuel injector failing this will potentially cause a fuel leak.

Remedy

A drain tube will need to be installed to allow safe passage of the fuel away from hot surfaces in the event of a leak occurring. Also the dealer will perform a PCM software update that will reduce the engine power if a drop in fuel pressure is detected and a warning light will be illuminated to make the user aware.

Build window

Built 25 Jul 2019 – 14 Dec 2022

~13,671 vehicles affected
A small number of vehicles may be fitted with tyres that do not meet the high specification expected.

R/2023/042 · 10 Feb 2023

10 Feb 2023

Defect

A small number of vehicles may be fitted with tyres that do not meet the high specification expected.

Remedy

Conduct a visual inspection of the summer tyres to identify known and specific build codes. If after inspecting the vehicle a tyre(s) is identified as one of the known specific build numbers that falls in the suspect build range the Dealer will replace the affected tyre free of charge.

Build window

Built 23 Jun 2022 – 1 Jul 2022

~142 vehicles affected
Some Kuga vehicles with a panoramic roof may have a fixed glass panel with poor adhesion to the roof frame assembly

R/2022/325 · 30 Nov 2022

30 Nov 2022

Defect

Some Kuga vehicles with a panoramic roof may have a fixed glass panel with poor adhesion to the roof frame assembly. As a result there is a possibility that the fixed glass panel could detach during driving causing a hazard to vehicle occupants and other road users.

Remedy

Check the panoramic roof frame If an affected date is present the fixed glass roof panel will need to be removed to inspect the integrity of the adhesive. If the adhesive is found to be compromised a new roof frame assembly will need to be installed.

Build window

Built 19 Apr 2021 – 19 Nov 2021

~2,359 vehicles affected
LOWER SEATBELT BOLT MAY NOT BE TIGHTENED TO SPECIFICATION

R/2022/304 · 27 Oct 2022

27 Oct 2022

Defect

The lower front seatbelt bolt may not be correctly tightened to specification.

Remedy

Inspect and re-torque the front lower seatbelt bolts to specification

Build window

Built 19 Nov 2019 – 26 Apr 2021

~35 vehicles affected
THE eCALL FEATURE WILL STOP FUNCTIONING DUE TO A MALFUNCTION

R/2022/239 · 29 Jul 2022

29 Jul 2022

Defect

It may be possible that the eCall feature will stop functioning due to a malfunction.

Remedy

The Telecommunication Module will need to be replaced

Build window

Built 9 Feb 2022 – 14 Jun 2022

~9,388 vehicles affected
Under certain operating conditions an oil and/or fuel vapour leak in the presence of an ignition source may result in an engine compartment or vehicle fire localized melting or smoke.

R/2022/231 · 19 Jul 2022

19 Jul 2022

Defect

Under certain operating conditions an oil and/or fuel vapour leak in the presence of an ignition source may result in an engine compartment or vehicle fire localized melting or smoke.

Remedy

Modification of the engine undertray and active grill assemblies.

Build window

Built 8 Jan 2020 – 1 Jul 2022

~16,155 vehicles affected
THE RIGHT-HAND ENGINE OIL SEPERATOR MAY HAVE BEEN DAMAGED PRIOR TO ENGINE ASSEMBLY.

R/2022/171 · 8 Apr 2022

8 Apr 2022

Defect

Certain vehicles could have an engine oil separator that may have been damaged prior to engine assembly.

Remedy

Inspect the engine oil separator and if found to be damaged and/or leaking a replacement engine oil separator must be installed

Build window

Built 13 Feb 2020 – 25 Feb 2022

~9,818 vehicles affected
VEHICLES MAY HAVE AN ISSUE WITH THE CURRENT SOFTWARE THAT CONTOLS THE FUNTIONALITY OF THE ECALL SYSTEM

R/2021/177 · 21 May 2021

21 May 2021

Defect

Vehicles may have an issue with the current software that controls the functionality of the eCall system.

Remedy

Carry out a software update.

Build window

Built 15 Jul 2019 – 12 Feb 2021

~100 vehicles affected
THE FUEL OPERATED HEATER COULD START INADVERTENTLY

R/2020/214 · 9 Sep 2020

9 Sep 2020

Defect

The Fuel Operated Heater could start inadvertently

Remedy

New SYNC system software must be applied.

Build window

Built 1 Nov 2019 – 8 Jun 2020

~1 vehicles affected
THE HV BATTERY PACK CAN OVERHEAT AND RESULT IN THE VENTING OF HOT GAS

R/2020/224 · 4 Sep 2020

4 Sep 2020

Defect

The HV battery pack can overheat and result in the venting of hot gas which can ignite vehicle components or in extreme cases the entire vehicle.

Remedy

To prevent a vehicle fire the vehicles should not be charged using the external charging cable and the vehicles should only be driven using the default Auto EV mode only.

Build window

Built 1 Jul 2019 – 7 Sep 2020

~5,046 vehicles affected
THE HIGH VOLTAGE BATTERY CONTROL CHARGER MODULE CONNECTOR MAY BE DAMAGED

R/2020/196 · 2 Jul 2020

2 Jul 2020

Defect

The High Voltage Battery Control Charger Module (BCCM) connector may be damaged

Remedy

An inspection of the BCCM is required to confirm an undamaged connector. If a failed inspection occurs the vehicle must be reworked with a replacement BCCM and charge cable.

Build window

Built 1 Jul 2019 – 31 Jul 2020

~30,202 vehicles affected
VEHICLE COULD SUFFER CLUTCH PRESSURE PLATE FRACTURE

R/2018/351 · 22 Feb 2019

22 Feb 2019

Defect

A number of vehicles fitted with a 1.0 1.5 or 1.6 Ecoboost engine and 6-speed manual transmission could suffer clutch pressure plate fracture. This results in clutch smell reduced vehicle speed and performance. In the unlikely event of clutch pressure plate fracture a noise (thud / bang) could be heard from the vicinity of the transmission in extreme cases resulting in clutch / transmission fragments being released and striking under hood components creating a risk of smoke and fire from the under hood area.

Remedy

To prevent the repeated heating /cooling events a new calibration has been developed for vehicles fitted with Engine Stop Start feature. The software with the additional feature sets the Instrument panel �Wrench light� and de-rates the engine performance if prolonged clutch slip is detected. The software feature includes a drive cycle strategy for latching the wrench light and engine performance de-rate if the customer should experience repeated clutch slip events. For vehicles that do not have Engine Stop Start feature an alternative clutch kit has been released.

Build window

Built 30 Jun 2016 – 28 May 2018

~66,497 vehicles affected
CLUTCH PRESSURE PLATE MAY FRACTURE

R/2018/082 · 16 Jul 2018

16 Jul 2018

Defect

Affected vehicles fitted with a 1.0 1.5 or 1.6 Ecoboost engine and 6-speed manual transmission could suffer clutch pressure plate fracture. This results in clutch smell reduced vehicle speed and performance. In the unlikely event of clutch pressure plate fracture a noise (thud / bang) could be heard from the vicinity of the transmission in extreme cases resulting in clutch / transmission fragments being released and striking under hood components creating a risk of smoke and fire from the under hood area.

Remedy

To prevent the repeated heating /cooling events a new calibration has been developed for vehicles fitted with Engine Stop Start feature. The software with the additional feature sets the Instrument panel �Wrench light� and de-rates the engine performance if prolonged clutch slip is detected. The software feature includes a drive cycle strategy for latching the wrench light and engine performance de-rate if the customer should experience repeated clutch slip events. For vehicles that do not have Engine Stop Start feature an alternative clutch kit has been released.

Build window

Built 1 Aug 2013 – 30 Jun 2016

~122,199 vehicles affected
OIL SUMP MAY CRACK DUE TO THE ENGINE OVERHEATING

R/2018/053 · 12 Mar 2018

12 Mar 2018

Defect

The engine control module calibration may not adequately detect an overheat condition in certain 2.0L Duratorq Diesel engines. In extreme cases an overheated engine can result in a breach of the oil sump leading to loss of the engine oil.

Remedy

Recall the vehicles that are likely to be affected and download revised software for the control module calibration that improves overheat detection and provides an instrument cluster warning indicator to the driver and engine de-rate strategy.

Build window

Built 13 Oct 2014 – 26 Sep 2015

~48,595 vehicles affected
THE ENGINE CYLINDER HEAD MAY CRACK

R/2018/008 · 8 Jan 2018

8 Jan 2018

Defect

Localized overheating of the engine cylinder head may cause the cylinder head to crack.This may cause a pressurized oil leak which in extreme circumstances could result in a fire in the engine compartment.

Remedy

On affected vehicles Inspect engine and cooling system. Replace affected components and fit a Coolant Level Sensor along with associated software to provide and audible and visual warning to the driver.

Build window

Built 2 Jun 2010 – 20 Dec 2014

~15,228 vehicles affected
SIDE AND/OR KNEE AIRBAG MAY FAIL TO DEPLOY IN A COLLISION

R/2017/241 · 4 Sep 2017

4 Sep 2017

Defect

The airbag initiator may be defective and may prevent the side airbag(s) and/or knee airbag deploying in the event of an accident. In a collision the airbags not deploying could put the occupants at further risk.

Remedy

Recall the 1943 vehicles that are likely to be affected to check and where necessary replace the side and knee protection airbags complete with initiators.

Build window

Built 28 Jul 2016 – 27 Dec 2016

~1,943 vehicles affected
B-PILLAR TRIM INSULATION TOO CLOSE TO THE SEAT BELT PRETENTIONER

R/2017/238 · 30 Aug 2017

30 Aug 2017

Defect

In the event of a colision which deploys the front seat belt retractor pre-tensioner there is a possibility that the insulation material on the inner face of lower 'B' pillar trim could be subjected to a concentrated heat source that could ignite the insulation material resulting in fire.

Remedy

Remove a section of the insulation material on both �B� pillar trims.

Build window

Built 17 Jul 2012 – 19 Jun 2014

~29,904 vehicles affected
HEATED WASHER JETS MAY OVERHEAT

R/2017/107 · 5 Jun 2017

5 Jun 2017

Defect

The heated washer jets fitted to some Kuga vehicles may have jet heating elements that are not correctly sealed. There is a possibility that poor sealing could lead to corrosion due to water ingress and subsequent overheating of the jets. An overheating jet element will damage the nozzle housing and may cause local heat/fire damage to the cowl grille accompanied by smoke and burning smell.

Remedy

Recall the vehicles that are likely to be affected and fit new washer jets.

Build window

Built 18 May 2010 – 31 Oct 2010

~4,382 vehicles affected
RISK OF FIRE

R/2016/067 · 18 Nov 2016

18 Nov 2016

Defect

The heated washer jets may have jet heating elements which are not correctly sealed. There is a possibility that poor sealing could lead to corrosion due to water ingress and subsequent overheating of the jets. An overheating jet element will damage the nozzle housing and may cause local heat/fire damage to the cowl grille accompanied by smoke and burning smell.

Remedy

Recall the vehicles that are likely to be affected and fit new washer jets.

Build window

Built 15 Jan 2008 – 17 May 2010

~20,358 vehicles affected
HARD BRAKE PEDAL MAY OCCUR DURING ENGINE WARM UP

R/2009/050 · 21 May 2009

21 May 2009

Defect

During engine warm up it is possible that the non return valve within the vacuum pump may stick. It is possible that if sufficient brake applications are made before the valve releases the vacuum stored within the brake booster will be used up and a hard brake pedal and longer stopping distances may result.

Remedy

Recall the vehicles that are likely to be affected to fit a revised design of non return valve to the brake vacuum pump.

Build window

Built 1 Nov 2008 – 12 Mar 2009

~13,029 vehicles affected

Data from the DVSA Vehicle Recall register (Crown Copyright, Open Government Licence v3.0). Last indexed: 2026-04-26.

These records are provided for reference. Contact your authorised Ford dealer or check your vehicle registration at gov.uk/check-if-a-vehicle-has-outstanding-recalls to confirm current status.

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