C5

Defect

The engine electronic cooling management control strategy and the maximum temperature alert threshold could cause the engine to overheat. This could result in a warning light and a message being displayed on the instrument panel.

Remedy

On affected vehicles download a new engine management software in order to modify the cooling management parameters to improve the control of the engine operating temperature.

Defect

The positioning of the starter motor supply terminal may not conform to specification. Contact with a neighbouring component could cause a short circuit.

Remedy

On affected vehicles check the position of the terminal and where necessary reposition. Replace damaged components if necessary.

Defect

On affected vehicles the driver's air bag inflation device may not conform to specification. As a result may not deploy correctly during an impact.

Remedy

Replace the driver's air bag module on affected vehicles

Defect

The fuel filter's integrated heater may be defective and could cause the cover to distort. This could cause air ingress and fuel egress. Either could cause poor starting and a warning light should illuminate

Remedy

On affected vehicles replace fuel heater cover. Check and if necessary replace connector.

Defect

It is possible that a leak can occur between the injector spill rail connection and the plastic fuel return pipe. This can cause leakage of fuel which can either pool on the engine cylinder head and then become deposited onto the road surface where it could cause a skid risk to other motorist or if the fuel comes into contact with extremely hot engine components an exhaust manifold for instance it is possible that an under bonnet fire could ensue.

Remedy

Recall the vehicles that are likely to be affected to check the sealing of the fuel return pipe connection on each injector and if necessary replace the injectors as well as the fuel return pipes.

Defect

It is possible for the engine to stall due to incorrect reading of oil levels during harsh and prolonged braking.

Remedy

Recall the vehicles that are likely to be affected to download new software to the engine ECU.

Defect

On affected vehicles an internal nonconformity in the drivers side windscreen wiper motor may lead over time to the failure of the windscreen wiper mechanism.

Remedy

Replacement of drivers side windscreen wiper motor.

Defect

In very rare circumstances the vacuum pump one way valve may not function correctly which could affect the level of braking assistance.

Remedy

Recall the vehicles that are likely to be affected to replace the brake vacuum pump one way valve.

Defect

It has been identified that due to the Non-Conformity of the handbrake adjustment system in the handbrake mechanism it is possible that there can be a reduction in the efficiency of the parking brake.

Remedy

Recall all affected vehicles for the replacement of the handbrake lever mechanism.

Defect

The ball mountings for the rear screen support struts may dislocate and the screen will not remain in open position

Remedy

Recall affected vehicles check security/tightness of strut mounting balls and replace any that are damaged.

Defect

It has been identified that one of the windscreen side trims is not compliant. This may lead to the side trim moving position and in rare cases detaching.

Remedy

Recalled vehicles will be checked for windscreen trim compliance. Should a non-compliance be identified the side trims will be replaced.

Defect

It has been identified that a batch of fuel injector pumps supplied as spare parts may have covers manufactured from a defective material. This could cause the pump covers to develop fissures which over time may lead to fuel leakage.

Remedy

Recalled vehicles will have the fuel injector pump replaced.

Defect

An incorrect engine relay unit may have been fitted. This ECU could deteriorate and cause operating faults and perhaps failure of certain equipment

Remedy

Recall affected vehicles check Engine Relay Unit and replace if not correct specification.

Defect

It has been identified that the diesel fuel return pipe which is fixed to the inlet manifold may be abraded to the extent that if left undetected will leak.

Remedy

Recalled vehicles as a preventative measure will have the pipe inspected for damage. If any is found the pipe will be replaced. In cases where the pipe remains undamaged it will be fitted with reinforcement.

Defect

It has been identified that there is a risk of the engine stalling under very firm braking conditions.

Remedy

Recalled vehicles will have the engine ECU software upgraded.

Defect

The brake pedal might feel stiff and the braking distances extended as a result of a defect in the vacuum pump.

Remedy

Recall the vehicles that are likely to be affected to replace the valve in the vacuum pump.

Defect

It has been identified that vehicles fitted with 2I HDI engines may have been fitted a vacuum pump which may not be to specification. This could lead to a decrease in braking assistance.

Remedy

Recalled vehicles will have the vacuum pump replaced.

Defect

It has been identified that a potential fault in the engine management system could cause an internal fuel leak via one or more of the fuel injectors after switching off. This would result in a failure to restart because of excess fuel present in the inlet manifold or cylinders.

Remedy

Recalled vehicles will have the engine management unit software upgraded.

Defect

The diesel fuel return pipe of the injection system for 1.6 HDI ( DV6) engines carries the risk that over time seeping of fuel may occur due to nonconformity in manufacture.

Remedy

Recalled vehicles will have the return pipe replaced with a quality assured item.

Defect

The original ECU software could generate an excessive vibration of the injection butterfly. In very rare cases the butterfly upper stop may fail causing the engine to go to back up mode which may result in a drop of brake assistance efficiency

Remedy

Recall affected vehicles and download new engine ECU software and initialisation of the ECU.

Defect

Under severe operating conditions and high mileage the pressed aluminium road wheels may crack around the wheel fixing holes. This could ultimately result in the detachment of a wheel.

Remedy

Replace the wheels with a modified type.

Defect

The anti lock brake control unit may overheat and cause the footbrake to revert to none anti lock mode.

Remedy

Check the ABS control unit identification number and replace the control unit where found necessary.

Defect

There is a possibility that the handbrake will not hold the vehicle stationary if it is not fully applied.

Remedy

Fit a modified handbrake lever designed to ensure that an effective brake application is always made

Defect

A defect in the ABS (Antilock Brake) ring on the front wheel bearings may cause a malfunction of the Antilock Brake System.

Remedy

Recall affected vehicles and fit new front wheel bearings.